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What Is The Next Level Of The Spinning Industry Like? Experts Are Talking About The Way Of "Transforming Intelligent Data Into Internet Connection"

2024/9/5 11:55:00 1

　　 When entering the Wuxi Yimian ultra-high count compact spinning intelligent manufacturing workshop, rows of equipment run at high speed, and few people can be seen in the spacious and bright workshop. Ji Cheng, Deputy Secretary of the Party Committee and General Manager of Wuxi Yimian Textile Group Co., Ltd., introduced to the representatives of textile enterprises from all over the country that the company has been promoting the work of "intelligent transformation from digital to online" for many years. It is estimated that the intelligent transformation has led to an increase of 80% in the per unit output of Wuxi Yimian ultra-high count yarn compared with 2016, an increase of 2600% in the output and a decrease of 40% in the operating cost, The rate of defective products decreased by 30%. "This most advanced production line only needs 10 people". While admiring, the representatives expressed that "intelligent transformation to digital networking" is undoubtedly the future development direction of spinning enterprises.

　　 From August 29 to 30, the "Fifth China Spinning Intelligent Technology Forum of 'Tianmen Spinning Machine Cup'" was held in Wuxi. The theme of the conference was "intelligent transformation of digital to Internet connection, collaborative development towards' new '". Leaders from industry associations, intelligent spinning experts, key spinning enterprises' technical principals, textile colleges and research institutes' experts and scholars More than 200 representatives of intelligent spinning equipment and equipment enterprises attended the meeting to discuss the development trend of spinning intelligence and digitalization, key technologies and applications of spinning intelligence transformation, spinning digital transformation and intelligent management practices, deeply analyze the key points of intelligent and digitalized technology innovation and practice in the cotton spinning industry, and exchange ideas on how to enable efficient spinning with intelligent and digitalized production, Improve the competitiveness of enterprises and boost the textile industry to achieve high-quality leapfrog development in the new era. The conference was hosted by the National Cotton Textile Science and Technology Information Center and the Cotton Textile Technology Journal.

　　 The industry has formed a general consensus to transform to intelligence

　　 Textile intelligent manufacturing is mainly reflected in the continuous production of the whole process, the replacement of labor by machines, the automation from raw materials to product production, the integrated application of online product quality monitoring and cost optimization systems, data integration and AI aided decision-making, and the landing and operation of 5G smart factories, The technology related to intelligent manufacturing in China's textile industry has taken a leading position in the world. In his speech, Xu Yuanzhi, secretary of the Party Committee and general manager of Shaanxi Textile Research Institute Co., Ltd., put forward three suggestions for promoting spinning intelligence and building new textile productivity: first, the industry should strengthen originality and leading scientific and technological breakthroughs, promote industrial intelligence with scientific and technological innovation, and accelerate the formation of new industries, new models, and new drivers. We should seize the opportunity of the times, widely apply digital intelligence technology represented by artificial intelligence and deeply integrate it with the industry, so as to promote the digital transformation of traditional spinning enterprises.

　　 Secondly, we should promote the organic integration of digital intelligence technology, green technology and industrial development, promote the green, low-carbon and sustainable production mode, accelerate the organic integration of intelligent technology and energy-saving technology, promote the transformation of the development mode of spinning enterprises, and accelerate the green and low-carbon transformation of the industry with digital intelligence technology. Third, we should make full use of the integrated development advantages of industrial Internet. It is necessary to comply with the trend of scientific and technological revolution, industrial reform, and consumption upgrading, deepen business linkages, chain extension, and technology penetration, promote a high degree of synergy and coupling between industrial categories, regions, enterprises, and upstream and downstream links, further release the comprehensive benefits of the industrial network, improve the product R&D and market integration of spinning enterprises, and play the role of the network, Improve the efficiency of industrial chain financing.

　　 Since this year, under the combined effect of various factors, the operation of the cotton textile industry has not been satisfactory, especially since June, when it entered the off-season, the industry has encountered a rare light market in recent years, and the operation of enterprises has shouldered tremendous pressure. The macro environment and industry development and changes in the past two years have prompted colleagues in the industry to conduct in-depth thinking and extensive discussion on the future development of the industry. A common consensus has emerged in the industry: in the future, whether the industry is restructuring from the international textile industry chain or the trend of diversified domestic consumption, enterprises will be required to transform into intelligent, green and service-oriented. Jing Shenquan, Vice President of China Cotton Textile Industry Association, suggested that enterprises should make efforts from four aspects:

　　 First, deep integration of information technology: spinning enterprises will realize digital, networked and intelligent management of the whole production process, and build an efficient and collaborative intelligent manufacturing system. Through data driven, we can achieve precision production and flexible manufacturing, and meet the diversified and personalized needs of the market. It will also promote the integration of industrial production and finance.

　　 Second, innovation drives industrial upgrading: the industry should pay more attention to technological innovation and mode innovation, strengthen industry university research and application cooperation, overcome key technical problems, promote the research and development and application of new materials, new processes, and new equipment, and constantly improve the added value of the industry. This is also the key to the service-oriented development of the industry.

　　 Third, green development leads the future: while pursuing economic benefits, the industry should pay more attention to environmental protection and social responsibility, actively promote green production methods, reduce resource consumption and environmental pollution, and achieve win-win economic and ecological benefits.

　　 Fourth, talent cultivation: continue to increase talent cultivation and create a high-quality, professional and young talent team, especially intelligent talent team.

　　 Jiao Lunjin, general manager of Hubei Tianmen Textile Machinery Co., Ltd., believes that since this year, due to the severe and complex international environment, the cotton textile industry has suffered from the impact of raw material supply and the two-way extrusion of insufficient effective demand at the end, the recovery is weak, the peak season is not prosperous, and the off-season continues for a long time, and the industry is under extreme pressure. These are all problems in the process of development and transformation. We should not only enhance risk awareness and bottom line thinking, actively respond to them, but also maintain strategic concentration to improve total factor productivity by developing new quality productivity; Improve innovation capability, accelerate the pace of digital transformation and intelligent transformation, promote equipment and technology upgrading, and achieve high-quality sustainable development. At the same time, we should also strengthen our confidence in development, accelerate the transition of new and old drivers, strengthen industry self-discipline, and prevent "internal" vicious competition.

　　 Jiao Lunjin said that the construction project of Tianmen Textile Machinery Smart Factory is constantly advancing. After the completion of a factory with "flexible manufacturing, automated warehousing and logistics, and modern information management", it will provide equipment foundation for digital transformation and intelligent transformation of textile enterprises.

　　 Since this year, it has become a trend to promote the high-end, intelligent and green development of the manufacturing industry from the Action Plan for Promoting Large scale Equipment Renewal and Consumer Goods Trade in to the Implementation Plan for Promoting Industrial Equipment Renewal. In order to speed up the upgrading and transformation of high-end technical equipment in the textile industry, stimulate new momentum for high-quality development, and meet the demand for advanced technology and products for equipment renewal in the industry, the National Cotton Textile Science and Technology Information Center and the Cotton Textile Technology Journal launched a series of activities to collect and release the Recommended Catalogue for the Renewal of Advanced Technological Equipment in the Cotton Textile Industry, On the site of the China Spinning Intelligent Technology Forum, the Recommended Catalogue of Advanced Process Technology and Equipment Renewal in the Cotton Spinning Industry (the first batch of intelligent equipment) was released. The first batch of intelligent equipment recommended catalogue involves 16 main and auxiliary equipment of intelligent equipment, and more than 30 textile intelligent equipment manufacturing enterprises were selected.

　　 The conference also held the signing ceremony of the China Cotton Textile High Quality Development Think Tank and the launching ceremony of the annual trend research project. Dong Kuiyong, president of the China Cotton Textile Industry Association, and Xie Ming, honorary president of the Jiangsu Textile Industry Association witnessed the signing and project launching ceremony.

　　 It is reported that the China Cotton Textile High Quality Think Tank was jointly founded by the National Cotton Textile Science and Technology Information Center, the China Cotton Textile Industry Association, and the Cotton Textile Professional Committee of the China Textile Engineering Society. The think tank gathers top experts in the industry, integrates the advantages of technical resources, plays an important role of "gathering wisdom and strength" of technical experts, and contributes to the development of the industry, Empowering the industrial upgrading industry, jointly building high-quality development ecology, and sharing scientific and technological innovation and development opportunities. Up to now, more than 70 experts in various subdivisions of textile have signed contracts, and three seminars on the development trend of spinning technology have been held.

　　 How to go intelligently? 11 theme reports give answers

　　 Cheng Longdi, a professor of Donghua University, shared his research on textile intellectualization with the title of "Advanced Technologies and Future Development and Outlook of Intelligent Textile". He believes that textile intelligence is aimed at powerful equipment and workshop manufacturing industries, integrating extremely high information technology capabilities, adopting embedded systems and automation engineering and other professional technologies to achieve unmanned processing. At present, China's textile industry is still in the stage of textile intelligence 1.0. Aiming at the bottleneck of spinning processing, he introduced the ideas and innovations to realize intelligence. In the future, the textile order AI will be automatically generated; Optimization of AI procurement scheme for fiber raw materials; AI restructuring of textile design system; Full scene application of AI software robot and hardware robot.

　　 Fan Zaobin, the quality control director of Hubei Tianmen Textile Machinery Co., Ltd., introduced the innovative practice of parallel production line linkage based on six dimensional intelligence under the title of "Six dimensional intelligence, creating a new era of parallel production line linkage". The linkage of drawing production line refers to the "intelligent connection" of all drawing machines to realize the control mode of high intelligence, high efficiency, high quality and low consumption of drawing process. The company pioneered the technology of "one control, multiple axes and multiple sets". Based on the big data platform, it realizes online monitoring of the whole process, rapid and flexible production scheduling, real-time information collection, analysis and feedback, quickly and effectively tracks the product status in real time, solves the key problems in the product traceability control management, and realizes the interconnection between the upper and lower processes with new materials, new processes and new technologies, Orderly production coordination, scientific planning and production scheduling. Fully realize low-cost, high intelligent unmanned factory.

　　 Ji Cheng, Deputy Secretary of the Party Committee and General Manager of Wuxi Yimian Textile Group Co., Ltd., introduced the development process of "Digital Yimian", the overall planning and construction of "Smart to Digital", and the application results under the title of "Taking the Road of" Smart to Digital ". In the process of building an intelligent digital production line, the company adapted measures to local conditions, locally modified existing equipment and introduced advanced equipment for different varieties and different production lines, reduced labor intensity and improved production efficiency for key sections, improved the adjustable range of various equipment process parameters, and tried to cover the processing needs of different varieties of fiber.

　　 Li Dandan, Technical Director of Xuzhou Huasheng Textile Co., Ltd., introduced the application practice of intelligent spinning equipment under the title of "Intelligent enabling, quality improvement and consumption reduction practice, big data leading fine management". Li Dandan said that the traditional spinning equipment for enterprises, whether in terms of 10000 spindle labor, or in the whole process of quality control, has great drawbacks. With the development of intelligent spinning equipment, textile big data came into being, which can ensure that all system settings are completed by every employee. Through statistical analysis of data, it can quickly respond and take targeted measures to solve relevant problems, reduce the generation of defective yarns, and ensure product quality, while also bringing huge economic benefits to enterprises.

　　 In addition, Hou Zhifu, the deputy general manager of Shandong Chaoyue Textile Co., Ltd., introduced the Application of Intelligent Technology in the Spinning Process of Differential Chemical Fiber, Lu Liqiu, the chairman and general manager of Jiangsu Haima Textile Machinery Co., Ltd., introduced the High Quality Development of Spinning Enterprises by the Fine Wire Linkage Intelligent Upgrading, and Saite Global Machinery (Qingdao) Guo Jiayang, the deputy general manager of Weiqiao Textile Co., Ltd., introduced the Innovative Application of Spinning Smart Factory Equipment, Gao Yanzhong, the director of the production technology department of Weiqiao Textile Co., Ltd., introduced the Production Practice of 5G+Textile Industry Internet Multi variety Smart Textile Factory, and Pan Ruru, a professor of Jiangnan University, introduced the Informatization Transformation Helps Textile Enterprises Develop in High Quality, Zheng Xiaohu, assistant dean and associate professor of the Artificial Intelligence Research Institute of Donghua University, and deputy director of Shanghai Industrial Big Data and Intelligent System Engineering Technology Research Center, introduced the "Big Data Driven Spinning Quality Prediction Technology", and Gu Yong, director of the cloth workshop of Jiangsu Huaqiang Group, introduced the "Path Exploration for Smart Transformation and Green Development of Textile Enterprises".

　　 During the conference, the domestic and foreign enterprises involved in the automation and intelligent transformation of auxiliary special parts brought the latest technical data and samples to the conference to introduce the performance characteristics of the latest products, guide and help enterprises to effectively reduce production costs and optimize auxiliary special parts.

　　 At the same time, the conference also held a seminar on the intelligent spinning trend of China's high-quality cotton textile development think tank.