Sichuan Unicom Empowers The Traditional Garment Manufacturing Industry To Leap To "New" And "Quality"

When the traditional manufacturing industry encounters a new generation of information and communication technology, what sparks will it collide with? In recent years, the state has attached great importance to the development of new quality productivity, and has taken the "integration of data and reality" as an important path to accelerate the development of new quality productivity. At the same time, measures such as "promoting the deep integration of the real economy and the digital economy" and "deepening the reform of industrial digital intelligence" are also injecting strong impetus into the high-quality development of Sichuan's digital economy.

In this context, the Shengshan Magnolia Industrial Co., Ltd. under Wuliangye, located in Bashu, is quietly carrying out a revolution of "intelligent transformation and digital transformation" in the garment manufacturing field. The holy mountain magnolia in the past is a typical epitome of labor-intensive industries, and the improvement of per capita efficiency has encountered bottlenecks; In the context of difficult recruitment, it is difficult to ensure the quality and efficiency of labor; Enterprises have higher requirements for the self-development of "high-tech, efficient and high-quality" empowerment

Capacity bottlenecks and employment problems need to be solved urgently, and digital transformation and intelligent upgrading are imminent. Against this background, Holy Mountain Magnolia and Sichuan Unicom have carried out the "informatization, digitalization and intelligence" transformation of the factory, based on the concept of "all elements, whole industry chain, and whole life cycle", taking intelligent manufacturing as the "scalpel", A precise reconstruction operation was carried out on the production process.

　　 5G enabling: eight systems weave intelligent neural networks

When entering the workshop of Magnolia grandiflora, the data transmission flows silently, and all production links perform their own duties and are closely linked. Based on the 5G capability of Unicom, the intelligent workshop is personalized to adapt to the advanced production mode, equipped with a process center (PDM), standard working hours (GST), order management (OMS), purchase management (PMS), warehouse management (WMS), intelligent production scheduling (PPM), manufacturing execution (MES), and outsourcing management (SCM) Such systems and supporting equipment as intelligent integrated hanging, intelligent flat plate sorting and packing and stacking, as well as integrated research, production, supply and marketing integrated digital management and control platform, have achieved rapid response, rapid follow-up and rapid feedback throughout the service process, and have made every effort to create a model production base for the clothing and textile industry, helping the transformation and development of the clothing and textile industry.

　　 Digital intelligence transformation: full chain intelligent manufacturing activates efficiency butterfly engine

The rejuvenated holy mountain magnolia, with real-time "insensible" collection of production data, automatically analyzes staff skills, precise processes, intelligent production scheduling, and speeds up the collaborative efficiency of orders, plan management and control and the site. The preparation time for payment is expected to be shortened from 30 days to 25 days, and the training period for payment transfer is expected to be shortened from 5-6 days to 2 days. The feedback speed of abnormal orders has been improved, and human-machine and material quality problems can be found as soon as possible, reducing the product repair rate, and the one-time off machine qualification rate is expected to increase from 76% to 91%. Improve complete distribution and raw and auxiliary material management, and automatically transfer in-process products "without landing" to shorten the delivery time. The overall production efficiency is expected to increase from 45% to 75%, and the per capita output value is expected to increase by 13%; By simplifying the process and visual equipment input, the number of on-site production management personnel and auxiliary personnel decreased by 30%.

The current holy mountain magnolia is the benchmark of 5G green smart factory: high precision production of military clothing and other standard clothing, professional customization of outdoor sports clothing such as assault suit, large-scale production of various school uniforms, and seamless switching of clothing production with different production process needs under the data drive. Here, traditional industries and 5G capabilities are integrated and innovated. With data as the shuttle and network as the thread, it weaves the era brocade of the transition from traditional industries to new quality productivity.

In the broader Bashu region, Sichuan Unicom has built more than 200 5G factories, empowered 23 types of industrial scenes, and given digital wings to more than 100 key enterprises with the capability of "one connection, integrated capability aggregation, and integrated operation services". In the future, Sichuan Unicom will continue to implement the strategy of "integration and innovation", promote the large-scale application of industrial Internet with new networks, new technologies and new services, and weave a magnificent picture of Sichuan's new industrialization with the surging momentum of digital reality integration.

(Source: People's Post and Telecommunications Daily)