Textile Green Carbon: How To Reduce Water Consumption In The Process Of Jeans "Fashion"

Denim clothing has always been popular with the public, but in the field of environmental protection, there are great problems. The results of the evaluation from the resources needed for the production of traditional jeans are amazing!

It takes 3480 liters of water to make a pair of jeans from cotton field to cotton cloth to washing machine. If an adult needs to consume two liters of water every day, the water consumption of a pair of jeans is enough to meet the water consumption of an adult for nearly five years!

The creases on the thigh of jeans and the fashion worn out by some styles are all man-made "worn out" effects. This "worn out" effect makes a pair of jeans go through 20 times of dehydration and polishing before leaving the factory, and then worn out, bleached, re colored... In order to wash as clean as possible, a large number of surfactants will be added to the water.

The price of jeans "fashion" is to exchange hundreds of tons of polluted water! According to rough statistics, for every ton of jeans produced, 200 tons of water will be polluted; The sewage contains about 2500 chemicals.

For this reason, the market has been pursuing various technologies and solutions, including the use of environmentally friendly yarns in raw materials, the use of environmentally friendly products in dyes, the reduction of harm to health in additives, the reduction of water consumption in processes, and the emergence of various environmentally friendly products in the market.

　　 Environmental protection and health, one-step approach:

Zengye Textile Technology Studio launched a new generation of Denim Sim bionic jeans, abandoning the traditional dyeing methods of jeans, and innovatively developed a new biological printing and coating and color matching process OVER-DYE, which can replace the traditional dyeing with a unique water free printing and coating method. The whole process is water free, short distance, low-carbon, green and harmless.

{Bionic jeans} series combined with 0ver Dye technology

1. Support carding and weaving of environment-friendly biological desizing germ cloth and pretreatment of knitted germ cloth.

2. Support the coloring of pure indigo Vegan Indigo stock solution, without adding other reducing agents, alkali and other harmful chemicals.

3. It supports food coloring and produces various unique colored cattle.

4. It supports various effects such as biological printing and coloring, tie dyeing, halo dyeing, hanging dyeing, dilapidation, gradual change, stir frying, spray dyeing, fluid, and color matching.

5. It supports simple 5-minute light washing water, environment-friendly stone grinding process, or cattle raising Diy self washing water, without adding any chemicals, and without pollution, clean water discharge.

6. Support laser for fast and effective texture pattern processing.

7. Support the water display and anti fake identification process.

8. Support FAR-UVC and physical detoxification, antibacterial and waterless post-treatment.

The core technology, combined with the unique 0ver Dye technology, can be washed with a simple environment-friendly stone mill without adding various harmful chemicals. The washing process is less than 15 minutes, and the old jeans can be made.

Industrial mass production uses a unique water circulation system to separate 100% clear and turbid sewage from the only one for special treatment and reuse, so as to achieve zero discharge and zero pollution.

The product can also support cattle raising Diy to wash water by itself, which can be processed in a household washing machine. The texture can only be wiped white with a brush, and the residual liquid and clean water can be discharged, greatly improving the production efficiency and reducing environmental pollution.

　　 Anti counterfeiting function:

The unique water display and anti-counterfeit function enables each pair of jeans and various products to appear the product trademark with just a touch of water to confirm the authenticity of the product and protect consumers.

FAR-UVC and physical detoxification and antibacterial water free post-treatment ensure that the fabric is sterile and antibacterial.

　 Different denim products:

The bionic jeans are not limited to the individual colors such as black, gray and indigo of traditional jeans. The products are more colorful and novel in style.

It is far superior to traditional jeans in environmental protection, water conservation, production efficiency, cost and other aspects, and is a new generation of innovative environmental protection products!

Zengye Textile Technology Studio has been developing environment-friendly and green recycled textiles for more than ten years. In recent years, in response to the direction of international environmental protection organizations, it has formulated the theme of sustainable development, recycling, low-carbon production, anti-bacterial health, with new processes, energy saving and water saving, less chemicals added, clean production, no secondary pollution, and the product has anti-bacterial protection function. Each link is carefully designed to truly regenerate, Second life products are guaranteed with high quality.

Traditional denim production flow chart

Production flow chart of bionic jeans